Insulated Glass Processing Line Double Glazed Glass Washing with Pressing Machine

Product Description

Automatic Gas-filled Insulating Glass Production Line

Product Description

This machine adopts the world's leading Bystronic- technology.
The whole production line adopts imported PLC and imported mainstream frequency conversion governor and South Korean autonics- sensor.
The whole machine adopts the international brand frequency conversion governor, reasonable transportation of each section, efficient production.
Customer can choose two sets of independent procedures of inside pressing or outside pressing, can produce double/triple insulating glass, as well as shaped units.
All the reducer uses precision cast aluminum, and the turbine is cast tin bronze material.
All bearings are all steel bearings, flexible rotation and no noise.
All conveying shafts are processed by grinder to ensure the accuracy of the shaft, and then with high quality bearings, so the glass runs smoothly and high speed.
The conveying wheel is of polyurethane material, wear-resistant and low noise.
Aluminum frame positioning is vertical and horizontal bidirectional orientation and adjustable. Easy to place the aluminum frame for its speed and accuracy.
The glass positioning of the conveying section is swinging to ensure that the glass is good and the baffle wear is small.
The advance and retreat of the outside assembly section adopts hydraulic mode, stable and reliable.

Inside Assembly Section

1. Plate press unique open design, using the hydraulic cylinder stroke can push 500mm for maintenance.
2. Use Taiwan YSB vacuum generator and suction cup, multiple suction cups are reasonably distributed, prevent drop design, glass suction effect is better (inflatable optional).
3. The servo motor control system is adopted to realize the work of large and small pieces, which is the preferred equipment for curtain wall glass (inflatable optional).
4. Using hydraulic mode to control the plate pressure sheet and lift, so that the plate press pressure is constant, the production of hollow glass sealing is better.
5. The board surface adopts super high quality plate, CNC engraving machine milling plane, not easy to deform.
6. Plate pressure air float directly into the national standard rectangular pipe, which is conducive to air float conduction, not blocked, glass operation in place, the plate is not slot, the board is not easy to deformation.
7. Plate internal glass positioning cylinder adopts inclined plug structure, impact resistance, ensure the glass operation in place, good piece.
8. Thicker felt board surface, durable, do not hurt the glass.
9. The increased square guide rail structure is adopted before and after the plate pressure, and the pressing strength is uniformn.

Product Parameters

 

Name	Brand	Origin of Production
PLC	Siemens-/Omron-	Germany/Japan
Touch Screen	Inovance-/Kinco-	China
Frequency Transformer	Siemens-/Inovance-	Taiwan,China/China
Photoelectric Switch	Autonics-/Bedook-	South Korean/Japan
Vacuum Generator	YSB	Taiwan,China
Electromagnetic Valve	AirTAC-	Taiwan,China
Air Cylinder	Pinli	China
Electromagnetic Directional Valve	YOUTIAN	Taiwan,China
Button/Switch	Schneider-	France
Electrical Apparatus	Schneider-	France

 

Technical Parameter	LBG2850	LBG3060
Power Supply	380V/50Hz	380V/50Hz
Total Power	70Kw	90Kw
Max. Glass Size	2800×5000mm	3000×6000mm
Min. Glass Size	280×450mm	280×450mm
Raw Glass Thickness	3-30mm	3-30mm
Max. I.G. Unit thickness	12-80mm	12-80mm
Glass Washing speed	2-12m/min	2-12m/min
Working Speed	2-45m/min	2-45m/min
Air Flow (air pressure)	0.8m3/min (1MPa)	0.8m3/min (1MPa)
Water Electrical Conductivity	≤40μs/cm	≤40μs/cm
Overall Dimension	30500×3200×3900mm	42000*3200*3900mm

Detailed Photos

Section	Feature		Picture
Glass Sheet Loading Section	No.1	No.1 The production line adopts thickened steel frame to ensure the stability of the production process Tube tickness: 6.06-6.38mm
	No.2	The back board adopts inlaid new composite material non-marking wheels
	No.3	The transmission line adopts thicker bearings to avoid damage to the glass during the transmission process, And the transmission rubber wheels are made of thicker polyurethane material with a convex groove design
	No.4	Low-E film detection device is installed before glass entering the washing to prevent damage to the film
Cleaning & Drying Section	No.5	The cleaning box is made of stainless steel base, and the related materials and accessories are made of waterproof aluminum. The chain of the cleaning box is made of stainless steel chain to prevent rusting and damage caused by wading during the production process.
	No.6	Three-stage cleaning (two rinses, one fine wash) and four times sprays are used to ensure the cleaning effect. Six pieces of  high-quality 1010 nylon wire brushes with size 150mm can be manually adjusted according to the degree of wear of the brushes to make the best use of them.
	No.7	Multi-stage water pumps are cleaned independently to ensure the cleaning effect; separated water tanks separate sewage and clean water to prevent secondary pollution of glass
	No.8	In order to ensure the stability of the cleaning power, the three sets of brushes and the transmission rubber wheels are powered by three independent motors. It can clean 3-12mm thickness glass,speed 2-12M/min
	No.9	The air-drying system in the drying box uses circulating air, which is highly efficient and energy-saving, and makes the glass air-dry better. The fan is started at reduced voltage, equipped with a high-voltage electrostatic bellows motor, with high wind pressure and low noise. The constant temperature system and air valve device can reduce the impact of the external environment on the production work.
	No.10	There are noise reduction modules around the air-drying structure for sound insulation and noise reduction.
Washed Glass Sheet Unloading Section	No.1 No.2 No.3
Aluminum Spacer Assembly Section	No.11	The hollow design of the spacer assembly section is convenient for checking the cleaning effect
	No.12	The positioning of the moving beam and the aluminum frame is supported by aluminum alloy profiles.
	No.13	Sealant deep wheel adjustment by hand, digital scale display, intuitive and convenient.
	No.14	The positioning baffle adopts a swing design to ensure that the glass is in right place and minimize the wear of the baffle.
	No.15	There is an emergency brake switch to deal with emergencies and ensure the safety of personnel and materials
Outside IGU Assembly Section	No.16	The forward and backward movement of Outside IGU Assembly Section is controlled by hydraulic pressure, the operation is stable and reliable, and the influence of environmental factors is avoided. The lifting of the beam is controlled by a brake motor and a frequency converter, with precise control and stable lifting.
Insulating Glass Plate Inside Gas-Filling Section	No.17	The Insulating Glass Plate Inside Gas-Filling section is designed in an open style, and the hydraulic drive can move 500mm in the front and rear direction, which is convenient for maintenance and repair. The automatic flat pressing section (inflated inside the plate) adopts the ball screw nut for pressing, and the guide rail guide ensures uniform pressing force and effectively which prevents glass from breaking.
	No.18	Automatically detect the length of the glass, the inflatable side partition driven by the servo motor will automatically follow up according to the length of the glass, the gas nozzles outside the partition stop working (the distance between the gas nozzles is 10cm), automatically detect the glass height, and automatically track the corresponding inflation parameters when inflating. Guaranteed inflation effect and argon utilization more than 90%
IGU Unloading Section	No.1 No.2 No.3

 

Company Profile

H&H Glass Machinery have been a leading single source provider of high-quality flat glass processing machinery, service and supplies. We continue to search China to find the most innovative and reliable equipment manufacturers for fabricating, handling and processing flat glass. Each of our manufacturers specializes in a certain type of machinery and all of our equipment is characterized by innovative features, long lasting durability and high reliability.

PRODUCT CATEGORIES
As a partner for glass processing solution, we source and supply an extensive range of machinery for the glass industry.
We supply a complete range of integrated machinery for processing glass units, manufacture of insulated glass units, glass window and door fabrication, façade manufacture etc.

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