| Customization: | Available |
|---|---|
| Certification: | CE, FDA, ISO, PCI, PDA, UR |
| Cutting Method: | Diamond Wheel Cutting |
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intelligent series CNC-4228automatic glass cutting line
A. C Intelligent series - Full automatic glass loading machine
1. Equipment composition: equipment frame system / equipment transmission system / vacuum adsorption
system / mechanical turn-over system / electrical control system
2. equipment configuration:
| Mechanical configuration | Electrical components | |||||
| Reverse chains | gear | High precision resistance type | wear- | PLC controller / inverter |
Taiwan Delta |
|
| Transfer rollers | PU material | Pressure Sensor | Japan SMC | |||
Vacuum cup |
Nitrile rubber material (double adsorption structure) |
Main valve |
control solenoid |
Taiwan Airtac |
||
Vacuum pump |
Vacuum pump 40KW (German technology) | Contactor |
Germany Schneider |
|||
| Control Cable | Flexible shielded cable | |||||
| Equipment dimensions | 4000*3500mm |
Glass turn-over arm |
Turn over |
|
| Maximum loading glass size | 4200*2800mm flat glass |
Loading glass work station |
station |
|
Glass thickness |
3-19 mm flat glass |
Turn-over arm |
One side turn-over has four arms. | |
| Maximum loading glass weight | 1000 kg |
Number of single suction cups | arm | 3 pcs |
| Picking up cycle | ≤ 60 sec/sheet | power supply | 380V/50HZ | |
| Maximum glas suction depth | 700mm |
equipment power |
4.5 KW |
|
Vacuum pressure |
-90~0Kpa Adjustable according to glass thickness |
Compressed air |
0.5-0.8Mpa(Provided by the user) |
|
| Mechanical parts | Electrical parts | ||
Table Plate |
High density board |
Controller/optimization software | |
| Rail/rack | Taiwan/Japan | servo motor | Japan Yaskawa |
| Conveyor belt / rollers | Germany Barbierli |
Proportional solenoid valve | Japan SMC |
| Knife wheel/wheel holder | Germany Bohle |
AC contactor |
Germany Schneider |
| Equipment dimensions | 5000*3500 mm | equipment weight | 3 T |
| maximum flat glass size | 4200*2800 mm flat glass | Workbench height | 900mm±10mm |
| Cutting glass thickness | 3-19 mm flat glass | Oil supply method | Pneumatic automatic oil filling |
| Cutting speed | 0~200m/min(Adjustable) | power supply | 380V/50HZ(Three-phase four-wires) |
| Straight line's accuracy | ≤±0.2mm/m | equipment power | 5.5 KW |
| Diagonal line's | ≤±0.25mm/m | Compressed air | 0.6MPa(Provided by the |
| accuracy | (The above accuracy is based on the accuracy of the cutting lines before glass breaking) |
user) | |
Cutter's holder |
The cutter's head can be rotated 360° (can accurately cut any straight and shaped lines) |
Machine material |
The whole machine material is selected by the national standard manganese-containing bridge steel (Q345A) for welding and aging treatment. The comprehensive mechanical properties of this kind of steel is nice, it has good plasticity and weld ability. The surface is subjected to a special process to remove surface rust and oxide layer, and the bottom layer is sprayed with high-grade zinc yellow polyester paint, and spray high grade automotive paint on the surface. |
Structural optimization |
The equipment is analyzed by professional structural software to ensure the stability of the machine, the dynamic balance, the strength of the mechanics to achieve the perfect harmony, and to ensure the structure of table is not deformed. |
| Cutter's holder | Adopts Japanese SMC proportional solenoid valve, the cutter head rotates 360 degrees, and the cutter has buffering function before cutting. |
| Table plate | High density boards, and the edges are covered by wood slices. |
| Felt | Industrial felt, good flatness, anti-static, and avoid sticking to glass cullet. |
| Positioning system | Automatic edge seeking system |
| Cutting oil supplying method |
The oil pipes are equipped with an air filter device to ensure the clean use of the cutting oil, and the oil is automatically injected during cutting, in synchronization with the cutter's working. |
| Transmission system | Belt transmission (no a Belt transmission (no air floating).ir floating). |
| Linear rails | High cutting precision and low noise. |
Motion controller( Al merica Galil) |
(1) The running speed is fast, the operation is stable, the control precision is high, and the controller structure is modular; (2) The production line's cutting mode, photoelectric positioning cutting mode, and direct cutting mode are freely set by options. The automatic cutting mode and the empty running mode can be switched at any time during the process; (3) Complete glass pressure storage, once the cutting pressure of each specification thickness is input and saved, it can be picked up for working directly. |
| (4) Real-time tracking display of cutter's path, record motion coordinates, axis status, I/0 status, fault diagnosis and record the alarming automatically. (5) Accepting various of processing files, accept the DXF file of AUTOCAD, The system has its own graphic editing software (6) The cutter's safe cutting distance can be set. When editing the processing file, you may not trim the glass sheet's edge, it can improve the glass utilization rate; (7) DXF file has sorting function for the nearest point, cutting point, or clockwise, counterclockwise according to the graphic color and other options. Freely realize one direction cutting and two-directions cutting's changing. (8) Graphic library's programming, select the alien shape from the library, set relevant parameters, processing quantity, automatic nesting, create processing path. (9) Compensation function: cutter's eccentric compensation; (10) Photoelectric positioning function (accurately confirm the actual position of the glass), automatically adjust cutting according to the actual position and deflection angles. (11) Various protections: including soft and hard limit, cutter's pressure limit, external emergency stop control, etc. (12) The speed increase/decrease button optimizes the machine cutting speed for different demand. (13) The man-machine interface is simple and generous, the parameter adjustment is simple, and the parameters are small and simple for the operators. Low requirements for operators; (14) Fast edge finding speed and original location return speed; (15) With a rich graphics library, you can expand the library; (16) The special-shaped scanning has high precision, and the simple graphic can be directly saved and processed; (17) The cutting interface directly displays the size of the cutting piece; (18) Dual display function can be connected to another monitor through the cable (provided by the user); (19) Quick edge finding and positioning function, which can get the edge finding signal immediately and improve work efficiency. |
|
Optimization software (Italy) |
(1) Can be lead in optimization results made in the office; (2) The cutting plan can be created manually and edited; (3) It has copy and move functions; (4) The cutting sequence can be edited manually; (5) The cutting scheme can be quickly created in XYZ mode; (6) A variety of big and small glass sheets can be optimized at the sametime; (7) There is no size limit for optimizing layout; (8) Optimization result's rotation, mirror image management, etc.; (9) Priority management for cutting small glass sheet (10) Priority management of big glass sheet's optimization; (11) Pattern's scanning function and scanning graphic processing; (12) Glass pattern's library management; (13) 20 sets efficient optimization calculation; (14) The glass cutting patterns can be edited; (15) Label design and label printing; (16) The optimization result report is clearly printed; (17) Excel data file's can be lead in; (18) Low-E and laminated glass cutting management; (19) The glass patterns library containing 350 parameterized graphics, including all common pattern types (Geo-Way); (20) Two-dimensional CAD system with profiled scanning processing (Cad-Way); (21) Automatically convert digital signals from the numerical control system into graphic forming points; (22) The software operation interface has multiple language options, including the |
| Chinese interface; (23) Tracking the latest international software developments, providing upgraded versions in real time, enabling customers to achieve the latest functional requirements, need charge appropriate upgrade fees. |
| No. | Item | Unit | Quantity |
| 1 | Suction cup | pcs | 2 |
| 2 | Toolbox | set | 1 |
| 3 | Round cutter's holder | pcs | 2 |
| 4 | Round cutter's holder assembly | pcs | 1 |
| 5 | Operating instructions | pcs | 1 |
| Remar ks | |||
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